Steam-Air Mixture Sterilizer (Autoclave)

APST

Sterilization on Autoclave Steam-Air Mixture Methods is designed to sterilize liquids in closed or opened containers with a mixture of steam and air. After the product is cooled, it will be dried with steam-air at the end of the sterilization process. Sterilization temperature is adjustable from 104℃ to 134℃ with a tolerance of ± 0.5℃.

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ECMC Control System
ECMC (E CHUNG) sterilizer control system is in compliance with current GAMP standards.
Software programs researched and developed by ourselves ECMC, that are all validated.
PLC adopts Mitsubishi and Siemens.
HMI adopts Siemens and Pro-Face.
Chamber leaking test program.
The panel uses HMI Touchscreens control.
Program flow: Use HMI control, provide sterilization programs or by customized specifications.
Simple & safe operation: The automatic programs provide with complete and safe control accordingly.
Temperature records are in continuous monitoring and recording during the sterilization process.
Optional: RS232, USB or CF card by which can be connected with the computer directing to calculate F0 value.
Comply with European Regulatory Standards EN 285, EN 554, and HTM 2010.
The operating password set in stages.
Being with Graphical Control Interface.
Being in accordance with FDA 21 CFR PART 11.

Features

The sterilizer designed for sterilization with a mixture of steam and air in closed or opened containers.
As the product disinfected, the cooling and drying are at the same process afterwards.
A tolerance of temperature is at ± 0.5℃ while the adjustable sterilized distribution set from 104℃ to 134℃.

Applications

LVP/SVP Sterilizer
Plastic bottles & Membrane bags
Ampoules sterilizer & Leaking test
Glass bottles
Vial bottles

Specification

The panel is controlled by LCD touchscreens.
Program flow: It adopts HMI control, simple operation, and provides three kinds of disinfection programs or specifications that required by customers.
Simple and safe operation: The automatic program provides complete and safe control to ensure a safe operating state.
Continuously monitoring and recording by the temperature recorder during sterilization process.
The machine structure is all made by stainless steel SS304, 316, 316L, which completely meets the requirements of cGMP.
The door of the equipment is sealed with silicone. There is no concern about steam leakage due to the doors can be closed tightly.
In the multiple sterilization process, vacuum, temperature, pressure and time can be set freely and be specified various process according to customers' requirements.
The automatic temperature controller adopts P.I.D. automatic calculation, and displays the actual temperature value by LED at the same time.
The door is equipped with an interlocking device to avoid pollution that caused by different levels of air.
The six-point multi-function recorder device can completely record the temperature distribution and pressure status at each point during sterilization. (Optional: 12-point temperature recorder can be purchased according to the equipment's size).
Steam Heating inside the jacket, and keeping temperature steady for vacuum drying.
The vacuum breaker is equipped with a 0.2 µ M absolute filter device, which can prevent the sterilized products from being contaminated, and directly sterilize through the steam pipeline at the same time.
Single-door or Double-door through-type designs are both available.
Equipped with a temperature confirmation hole, which enables QA to measure the F0 value of no-load heat distribution and full-load heat penetration in the autoclave. It can also be connected with computer for monitoring (RS232).

Specification

Standard Model (APSR,ASWR,APST,EOG)	Capacity(Liter)	Steam Consumption (Kg/Hr)	Chamber Dimension (m/m)			External Dimensio (m/m)
Standard Model (APSR,ASWR,APST,EOG)	Capacity(Liter)	Steam Consumption (Kg/Hr)	W	H	D	W	H	D
200	200	55	500	500	800	1200	2000	1100
360	360	60	600	600	1000	1350	2100	1300
480	480	100	600	800	1000	2000	2150	1300
600	600	120	600	1000	1000	2000	2150	1300
1000	1000	150	800	1000	1250	2800	2300	1550
1200	1200	150	1000	1000	1200	3100	2300	1500
1500	1500	160	1000	1000	1500	3100	2300	1500
1800	1800	160	1000	1200	1500	3100	2500	1800
2160	2160	200	1200	1200	1500	3300	2500	1800
5400	5400	250	1200	1500	3000	3300	2800	3300

※ We can accept customer specify specification.

Control System

ECMC (E Chung) sterilizer control system are in compliance with current GAMP standards.
Software programs by ECMC (E Chung) company's own research and development, and through validation.
PLC can be used Mitsubishi, Omron, Siemens, etc.
HMI: Human Machine Interface Pro-Face.
Chamber leaking test program.
The panel uses LCD touch screen control.
Program flow: Use HMI control, provide sterilization programs or by customer specifications.
Simple & Safe operation: The automatic programs provide with complete and safety control to ensure safe operating condition.
Temperature recorder for continuous monitoring and recording of the sterilization process.
Option RS232 or USB, CF CARD can connect with computer direct to calculate F0 value.
Comply with European Regulatory Standards EN 285, EN 554, and HTM 2010.
Operator password to set.
Graphical control interface.
In accordance with FDA 21 CFR PART 11.